Caesarstone surfaces meet exacting standards of excellence from the initial procurement of raw materials to the final quality control check. Highly skilled and trained staff members ensure the quality of a product that is unrivaled in the industry today. The manufacturing process begins with a rigorous inspection of all incoming raw materials. These are blended at a ratio of up to 93% natural quartz aggregates with pigments and polymer resins. Caesarstone Quartz Surfaces and Countertops are manufactured through a highly automated, yet strictly monitored process that includes the following:
Feeding & MixingRaw materials are inspected, then fed into mixers and blended together. |
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MoldingThe mixture is then poured into a mold and formed into slab sizes of 306x144 cm or 120x57 inches. |
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PressingThe slab is then compacted by a special vacuum and vibration process at a pressure of 100 tons. |
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CuringThe slabs are moved to the curing kiln and heated to 90ºC for 45 minutes which gives them the ultimate strength and solidity. |
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PolishingSlabs are then gauged, calibrated and polished to a perfect finish in a wide range of colors and designs in one of our three textural surface finishes: Polished, Honed, or Textured. |
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Quality AssuranceFinally, the slabs pass through quality inspection to ensure our customers receive a top quality product. |
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LabelingEach slab is then marked and labeled with all relevant information. |
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